The Role of Thread Locking For Durable Joints

The end of summer and beginning of colder weather reminds us that nothing stays put forever - especially not fasteners. Colder weather brings the challenge of fluctuating temperatures, leading materials to contract and, in turn […]

The Role of Thread Locking For Durable Joints

The end of summer and beginning of colder weather reminds us that nothing stays put forever - especially not fasteners. Colder weather brings the challenge of fluctuating temperatures, leading materials to contract and, in turn, fasteners to loosen. Left unchecked, this can spiral into equipment malfunctions, safety risks, and an uptick in maintenance costs, not to mention the headache of warranty and liability claims.

Thread locking serves as a critical countermeasure. It secures threaded fasteners such as bolts and screws, safeguarding them from the loosening effects of vibrations, temperature changes, and other operational stresses.

Understanding Thread Locking

The process of thread locking is exactly what it sounds like: It involves applying a specialized adhesive or mechanical device to the threads of a fastener. Thread lock adhesives solidify in the absence of air and create a bond with metal, filling gaps to prevent loosening and corrosion by stopping moisture and other corrosive elements from entering. This process ensures a reliable and more durable hold, reducing the risk of fastener failure.

Thread locking is particularly critical in applications where joint integrity is crucial, such as medical devices, the automotive and aerospace industries, military and defense, among others. And it can be tailored to take into account factors such as environmental conditions and the forces that the joint will encounter.

Choosing Thread Locking Techniques

Selecting the appropriate thread locking technique depends on the required holding strength, the environmental conditions expected, and the compatibility with specific metal types.

Here are a couple examples of each:

Chemical Thread Lockers

Anaerobic Adhesives: These most common chemical thread lockers work by curing in the absence of air and in the presence of metal ions.

Cyanoacrylate Adhesives: Known for their strength, this adhesive is most suitable for securing small screws.

Epoxy Resins: This two-part system is ideal for permanent thread locking applications.

Mechanical Thread Lockers

Nylon Inserts (Nyloc Nuts): These are nuts with a nylon collar insert that locks into the threads of a bolt, providing resistance to vibration.

Threaded Inserts (Helical Inserts or Heli-Coils): Metal coil inserts that provide a more durable thread in materials that may be too soft or prone to stripping.

Deformed Threads: Fasteners that have a deliberate deformation in the threads which creates interference in the threads when installed, providing locking action.

The bottom line: Thread locking is an essential step to ensure the longevity and integrity of fastened joints. It does this by preventing loosening due to vibration, shock or fluctuating environmental temperatures.

Choosing the best thread lock type adhesive takes know-how. A number of factors should be taken into account before making a final decision. Avoid problems by working with a professional.

For questions about thread locking or to find the best approach for your needs, contact us at [email protected] or at 973-227-0045.

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Fastener Lessons Learned from Catastrophic Structural Failures