The Vital Role of Custom Parts for Valve Manufacturers
If you currently rely mostly on standard fasteners, swapping them out for custom fasteners may provide surprising benefits that ultimately save you money and angst.
And if you haven’t tried custom fasteners because you believe they’re too costly, consider this: While the initial cost of custom fasteners may be higher, they often provide long-term savings by reducing maintenance, minimizing wear and tear and even extending the service life of the equipment. In reality, using custom fasteners can lead to significant cost savings over time.
Truth is, custom fasteners offer a wide range of benefits standard fasteners cannot match. And nowhere else are these benefits more important than in regards to industrial valve components. Here are a few examples of their benefits.
IMPROVED SAFETY
Safety is the most important consideration in industrial valve applications. This holds most true in environments where valves handle hazardous materials or operate under extreme conditions. The reason is simple: Custom fasteners can be designed to meet unique testing standards and certification requirements, ensuring they’re reliable and safe in critical applications. They’d step up to challenges where standard fasteners fall short.
For example, custom fasteners can be made from materials such as titanium or high-strength stainless steel, which provide enhanced corrosion resistance. Industries such as aerospace and chemical processing would find these benefits essential, where a fastener failure could have catastrophic consequences. Plus, custom fasteners can incorporate anti-vibration features. Thread-locking fasteners or prevailing torque nuts, for instance, prevent accidental loosening due to vibrations or thermal cycling.
ENHANCED SEALING CAPABILITIES
Effective sealing is another critical aspect of valve performance. Custom fasteners can’t be beat for eliminating potential leak points. Custom valves can be engineered with self-sealing fasteners or specialized materials like neoprene, which provide a reliable seal in various environmental conditions. Custom fasteners can also be tailored to withstand high temperatures and pressures without compromising the seal. This attribute is most crucial for the oil and gas industries
BETTER PERFORMANCE
Beyond safety and sealing qualities, custom fasteners also significantly enhance the overall performance of valves. They accomplish this by incorporating innovative designs such as clamping actions, tightening designs or integrated constructions. These improve product performance and user experience.
Fun fact: Custom bolts can have up to 10x the work life of standard bolts in harsh environments by selecting appropriate materials and treatments.
MELFAST’S EXPERTISE IN CUSTOM FASTENERS FOR VALVES
We at Melfast specialize in custom fasteners. We deliver corrosion-resistant, pressure-tolerant solutions tailored specifically for valve manufacturers. We specialize in understanding the unique requirements and challenges of each industry and providing custom fasteners that meet those needs.
Corrosion Resistance: We offer custom fasteners made from corrosion resistant materials. They ensure the fasteners perform reliably in environments where standard fasteners would fail.
Pressure Tolerance: Our custom fasteners are designed to withstand high pressures and temperatures, ideal for applications in industries such as chemical processing and oil and gas.
Custom Designs: We can also incorporate innovative designs and materials to enhance the performance and safety of your valves to meet the exact specifications of your application.
Got questions on how custom fasteners may help improve your project or operation? Contact us at [email protected] or call us at (800) 227-0045
Download our catalogue HERE for more information.
